
PLC programming
Expected Outcomes: Upon completing both levels, participants will:
1. Understanding of PLC Basics
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What is a PLC: Knowledge of the fundamental concepts
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of what a PLC is and its role in industrial automation.
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Components: Familiarity with the basic components
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of a PLC system including the CPU, power supply, input/output modules, and others.
2. Ability to Read and Write Basic Programs
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Programming Languages: Understanding of at least one PLC programming language, typically Ladder Logic.
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Creating Simple Programs: Ability to create simple programs
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to perform tasks like turning devices on and off or controlling
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a light sequence.
3. Proficiency in Using Basic Programming Tools
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Software Skills: Competence in using PLC programming
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software to write, simulate, and debug programs.
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Hardware Interaction: Basic skills in connecting and setting up hardware for programming and testing purposes.
4. Knowledge of I/O Handling
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Inputs and Outputs: Understanding of how to configure
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and use the digital and analog inputs and outputs in a PLC.
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Wiring and Configuration: Ability to wire inputs and outputs and configure them in the PLC software.
5. Implementation of Timers and Counters
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Using Timers: Knowledge of how to implement timers in PLC
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programs to execute operations after a delay or for a
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specific period.
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Using Counters: Ability to use counters to perform
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tasks based on event counting.
6. Basic Troubleshooting and Debugging Skills
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Problem-Solving: Skills to identify and troubleshoot common programming errors and hardware issues.
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Testing and Validation: Ability to test and validate the
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functionality of PLC programs and ensure they meet the
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operational requirements.
7. Safety Awareness
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Operational Safety: Knowledge of safety protocols to safely
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operate and program PLCs, avoiding accidents or equipment
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damage.
8. Practical Applications
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Project Execution: Capability to execute a simple end-to-end
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project involving PLC programming, from conception to
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functioning prototype.
Certification or Competency Test
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Often, a beginner’s course may conclude with a test or a
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certification that assesses the participant’s understanding
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and skills in the topics covered.
Beginner PLC Course
Theory (15 hours)
Hour 1-2: Introduction to Automation and PLCs
- Overview of industrial automation,
Role and benefits of PLCs.
Hour 3-5: Types of PLCs and Understanding Components
- Explanation of different PLC brands,
Detailed components overview.
Hour 6-8: Basics of Ladder Logic
- Introduction to ladder diagrams, Common symbols.
Hour 9-10: PLC Programming Basics
- How to read and write basic programs,
Understanding inputs and outputs.
Hour 11-12: Using Timers and Counters
- Functionality and usage, Hands-on examples.
Hour 13-15: Introduction to Troubleshooting
- Common issues and errors,
Basic troubleshooting techniques.
Practice (15 hours)
Hour 1-3: Setting up the PLC Workstation
- Hands-on setup of a PLC model, Configuring devices.
Hour 4-6: Creating and Testing Basic Circuits
- Designing a simple control circuit, Programming
and testing.
Hour 7-9: Implementing Timers and Counters in
Programs
- Practical exercise, Testing and modifying.
Hour 10-12: Developing Simple Control Sequences
- Building a control sequence, Simulation and testing.
Hour 13-15: Basic Troubleshooting and Debugging
- Identifying and correcting errors,
Using simulation software.
Advanced PLC Course
Theory (15 hours)
Hour 1-2: Review and Advanced Architectures
- Recap of basic functions, Introduction to complex
architectures.
Hour 3-5: Modular and Structured Programming
- Techniques for modular programming,
Examples in different PLC systems.
Hour 6-8: Industrial Communication Protocols
- Detailed study of Modbus, Profibus, and Ethernet/IP,
Configuration.
Hour 9-10: Advanced Diagnostic Strategies
- Techniques for diagnosing, Tools for troubleshooting.
Hour 11-12: Program Optimization Techniques
- Strategies for optimizing code, Case studies.
Hour 13-15: Network Security and Protection in PLCs
- Overview of cybersecurity risks, Implementing security
measures.
Practice (15 hours)
Hour 1-3: Allen Bradley Setup and Basic Programming
- Setup and programming of Allen Bradley PLC,
Basic application testing.
Hour 4-6: Advanced Siemens Programming
- Implementing complex functions,
Integration in industrial network.
Hour 7-9: Omron System Integration
- Connecting to other devices, Configuring a control system.



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